TIGHTENING TORQUES
Remember
it is as important to ensure that bolts are not over tightened as under
tightened.
|
|
Nm |
lb/ft |
|
OIL DRAIN BUNG INTO SUMP |
21-27 |
16-20 |
|
ALTERNATOR TO MOUNTING BRACKET |
18-25 |
14-19 |
|
ADJUSTMENT STRAP TO ALTERNATOR |
18-25 |
14-19 |
|
ALTERNATOR STRAP TO WATER PUMP |
18-25 |
14-19 |
|
TIMING BELT COVER(ALL BOLTS) |
8-10 |
6-8 |
|
SECONDARY TO PRIMARY EXHAUST MANIFOLD(2WD) |
32-36 |
24-27 |
|
TURBOCHARGER TO MANIFOLD |
40-48 |
30-36 |
|
CAM CAP TO CYLINDER HEAD(M6) |
8-10 |
6-8 |
|
CAM CAP TO CYLINDER HEAD(M8) |
12-23 |
9-17 |
|
CAM PULLEY TO CAMSHAFT |
59-63 |
44-47 |
|
CAMBELT TENSIONER RETAINING NUT |
40-48 |
30-36 |
|
CRANKSHAFT PULLEY TO CRANKSHAFT |
122-135 |
92-101 |
|
CAM COVER BOLTS |
10-15 |
8-11 |
|
CYLINDER HEAD(STRETCH BOLTS) · STAGE 1 · STAGE 2 · STAGE 3 · STAGE 4 |
|
|
|
CHECK TORQUE(IF BOLTS TURN-REPLACE THEM) |
110 |
83 |
|
SPARK PLUG TO CYLINDER HEAD(LUBRICATE THREADS) |
28-33 |
21-25 |
|
WHEEL NUTS |
100 |
75 |
TYRE PRESSURES
|
|
FRONT |
REAR |
USE |
|
SIERRA COSWORTH |
|
|
|
|
205/50 VR 15 |
2.1 BAR(31 PSI) |
2.3 BAR(34 PSI) |
Normal load & speed |
|
|
2.3 BAR(34 PSI) |
2.5 BAR(37 PSI) |
Heavy load, Normal speed |
|
205/50 VR 15 |
2.3 BAR(34 PSI) |
2.5 BAR(37 PSI) |
Normal load, High speed |
|
|
2.6 BAR(38 PSI) |
3.0 BAR(44 PSI) |
Heavy load, High speed |
|
ESCORT COSWORTH |
|
|
|
|
225/45 ZR 16 |
2.0 BAR(29 PSI) |
2.2 BAR(32 PSI) |
Normal load & speed |
|
|
2.2 BAR(32 PSI) |
2.4 BAR(35 PSI) |
Heavy load, Normal speed |
|
|
2.2 BAR(32 PSI) |
2.4 BAR(35 PSI) |
Normal load, High speed |
|
|
2.5 BAR(37 PSI) |
2.9 BAR(43 PSI) |
Heavy load, High speed |
T125/80
R16 97M Emergency spare tyre - 4.2 BAR (62 PSI)
LUBRICATION RECOMMENDATIONS
|
GEARBOX(2WD) |
AUTOMATIC TRANSMISSION FLUID |
2.55 LTRS(0-5mm BELOW PLUG) |
|
GEARBOX(4x4) |
75/90W SEMI/FULLY SYNTHETIC |
1.2 LTRS(0-5mm BELOW PLUG) |
|
TRANSFER BOX(4x4) |
75/90W SEMI/FULLY SYNTHETIC |
0.5 LTRS(18mm BELOW PLUG) |
|
ENGINE OIL |
FULLY SYNTHETIC ENGINE OIL |
NOMINAL CAPACITY 4 LTRS(3-6mm BELOW TOP MARK ON DIPSTICK) |
BRAKE DISC DETAILS
|
|
ORIGINAL THICKNESS |
MINIMUM THICKNESS |
|
|
2 WHEEL DRIVE FRONT |
283mm DIAMETER |
24.15mm |
22.8mm |
|
2 WHEEL DRIVE REAR |
273mm DIAMETER |
10.3mm |
8.9mm |
|
4 WHEEL FRONT |
278mm DIAMETER |
24.15mm |
22.8mm |
|
4 WHEEL REAR |
273mm DIAMETER |
20.00mm |
18.0mm |